Case studies

Swing stopper and rubber seal inspection on bottles

Solutions K Fallstudien K Swing stopper and rubber seal inspection on bottles

Initial situation

In line with the trend in the beverage industry towards craft and cellar beers, the traditional swing stopper bottle is increasingly being used again. For the fully automatic filling industry, this type of closure represents a challenge in terms of handling and hygiene.

Thanks to a machine vision system contaminations, damages and mixing of closures of the market competitors can be detected and rejected from further processing. Only one hundred percent quality offers the end consumer a high-quality product in terms of taste and appearance.

Implementation

During the filling and sealing process, the swing stopper is already brought into a position necessary for visual inspection. With the help of a 2D color camera, contaminations, damages or aging (porosity) of the rubber seals can be detected. Another 2D monochrome camera checks the logo of the respective brand on the outside as well as the wire hanger for its correct mechanical geometry. Damaged closures are fully automatically rejected by the machine and fed to a reworking process.

Parameters

  • Testing time: approx. 120ms
  • Integrated recipe/type management
  • Stainless steel, protection class IP69k

Customer benefits

Via the visualization of the system the system-operator receives all necessary information about the detected defect characteristics and can thus directly influence the upstream process steps.

Thanks to the flexibility of the systems, integration into new production lines as well as retrofitting of old machines is possible.

Your contact person
Christian Merten

Head of Sales

Case studies

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Machine vision systems from aku.automation GmbH have a modular design.

Existing solutions can be easily scaled and extended. They form the basis for customized solutions. In particular, full flexibility in the choice of imaging sensor technology allows you to implement the best and most reliable application on the market. Talk to us – our consultants will be happy to answer your questions.